全自动热处理炉CAFQ 封闭式淬火
CAFQ炉使用保护气体或反应气体进行高达1000℃的各种热处理。
设备概述
CAFQ用于气体渗碳、气体软氮化等各种热处理。对温度、气氛、搬运输送进行自动控制,因此炉内的密封性优异气氛稳定。还配备极高热效率的特殊燃烧器的气体加热方式用来降低产品的成本。此外还拥有真空吹扫式低温碳氮共渗工艺的PASONITE CAFQ-PV型。CAFQ在敝公司东松山工厂设立了生产线,随时可以供参观。
设备的特点
- 独自的输送系统:坚固、长寿命、炉气稳定
- 安全性:配备负压防爆
- 流量少: 独创的对流系统
- 高效加热燃烧器:效率85%
- 加热源:电加热、气体加热
可在该设备上进行的工艺流程
- 气体渗碳
- 气体碳氮共渗气体
- 气体软氮化
- 复碳
- 扩散
- 光亮退火
- 正火
- 软化退火
- 带钎焊
- 烧结
主要规格
| Type CAFQ |
|
|
60/45/100 |
70/65/110 |
901/65/120 |
Max. Charge Including Tray
(Tray weight 50kg,Height approx.. 50mm)
|
Weight |
kg |
300/500 |
500/600 |
800/1000 |
| Length |
mm |
1,000 |
1,100 |
1,200 |
| Width |
mm |
605 |
705 |
905 |
| Height |
mm |
450 |
650 |
650 |
| Rated Temperature |
|
℃ |
1,000 |
1,000 |
1,000 |
| Modified Design |
℃ |
1,100 |
1,100 |
1,100 |
Electric Heated – Rating
(with 10 or 12 heaters)
(Voltage, 3 phase) |
|
KWh/h |
90 |
125 |
150 |
| (transformer) |
V |
380(133) |
380(143) |
380(136) |
Gas Heated – Consumption
(450 Btu/ft3) Town Gas
(900 Btu/ft3) Natural Gas
(2480 Btu/ft3) Propane |
|
Nm3/ｈ |
22 |
32 |
54 |
| |
Nm3/ｈ |
11 |
16 |
27 |
| |
Nm3/ｈ |
4 |
6 |
10 |
| Radiant Tubes for Electric or Gas Heating |
|
Tube |
10 |
12 |
12 |
| Optional |
Tube |
8 |
10 |
12 |
Electrical Equipment (Fan, pump, motors)
Connected Load load 220/380v. 50Hz. |
|
KW |
20 |
20 |
25 |
| Heating Capacity 20°C to 850°C |
|
kg/h |
250 |
400 |
600 |
| Atmosphere Consumption |
|
Nm3/h |
10 |
12 |
15 |
| Cooling Water Consumption |
|
m3/h |
2.5 |
3.5 |
4.5 |
| Quench Tank |
Oil capacity |
Liter |
2,700 |
3,500 |
4,500 |
| Oil temperature, max. |
℃ |
150 |
150 |
150 |
| Recirculat., appr. |
m3/h |
1,200 |
2,400 |
3,600 |
Overall Dimensions
(without charge table, with control panel) |
Length |
mm |
4,300 |
4,400 |
4,500 |
| Width |
mm |
2,700 |
2,800 |
2,900 |
| Height |
mm |
3,540 |
3,740 |
4,350 |
Fixed Charge Table
Traverser Car Table |
Length |
mm |
1,450 |
1,450 |
1,550 |
| Length |
mm |
1,700 |
1,700 |
1,700 |
Operating Height
(No foundation pit necessary) |
|
mm |
1,000 |
1,200 |
1,400 |
| Endogenerator |
Type |
5/15 |
5/15 |
15/25 |
| Starting gas |
Propane or natural gas |
| Rated output |
m3/h |
15 |
15 |
25 |
| Net Weight |
Automat |
kg (approx) |
9000 |
10000 |
13000 |
| Control Panel |
kg (approx) |
450 |
500 |
650 |
| Endogenerator |
kg (approx) |
1300 |
1300 |
1700 |
| Dimension / Designs may be subject to alteration. |
真空吹扫式 低温气体渗碳氮化设备PASONITE
设备概述
- 无框架型
- 高安全性的作业环境
- 降低了能源消耗
- 炉气密封性高能获得稳定气氛
- 获得均匀的气流和温度分布的再现性高
- 能够实现优异的热处理且低成本的全自动操作
PASONITE的优点
- 低应力
- 低变形的优异机械特性耐磨损
-
主要规格
| CAFQ TYPE |
CAFQ-V
70/65/110 |
CAFQ-V
90/80/120 |
| APPR.OUTER DIM. |
2,300(W)×5,300(H)×4,500(L) |
2,500(W)×5,500(H)×4,700(L) |
| EFFECTIVE DIM. |
700(W)×650(H)×1,100(L) |
900(W)×800(H)×1,200(L) |
| CHARGE GROSS W. |
550kg |
1,000kg |
| OIL CONTENT |
≒3,500ｌ |
≒4,500ｌ |
| HEATING |
≒70,000kcal/H |
≒85,000kcal/H |
| OIL BATH HEATER |
27kw |
27kw |
| OTHERS |
≒20kw |
≒20kw |
| TOTAL ATOMOSPHER. GAS |
≒8Nm3/H |
≒12Nm3/H |
